ABB T16-4.2 thermal overload relay with adjustable current range from 3.1 to 4.2 A, designed for motor protection in industrial automation and motor starter applications.
Why Choose the ABB T16-4.2 Thermal Overload Relay?
The ABB T16-4.2 Thermal Overload Relay (1SAZ711201R1035) is a high-quality electromechanical motor protection device designed to protect three-phase motors against overload conditions and phase failure. As part of the proven ABB T16 thermal overload relay series, it provides reliable and fast motor protection, helping to maximise equipment uptime and extend motor service life in industrial applications.
Designed for direct mounting onto compatible ABB mini and block contactors, the T16-4.2 offers straightforward installation and dependable performance. Its temperature-compensated design, selectable automatic or manual reset, integrated auxiliary contacts and clear trip indication make it an excellent choice for modern motor control systems.
With an adjustable current range of 3.1 to 4.2 A and Trip Class 10 protection, the ABB 1SAZ711201R1035 is ideal for protecting industrial motors used in conveyors, pumps, compressors, fans, packaging machinery and manufacturing equipment.
Key Advantages
Reliable thermal overload protection for three-phase motors.
Adjustable current setting from 3.1 to 4.2 A.
Protects against motor overload and phase failure.
Trip Class 10 for rapid motor protection.
Automatic or manual reset selectable.
Direct mounting onto compatible ABB contactors.
Key Features
ABB T16 thermal overload relay series.
Current adjustment range: 3.1 to 4.2 A.
Trip Class 10 protection.
Integrated temperature compensation.
1 NO + 1 NC auxiliary contacts.
Trip-free mechanism with STOP function.
Visible trip indication.
Selectable automatic or manual reset.
Direct mounting to compatible ABB B6, B7, AS and VB series contactors.
Reliable Motor Protection for Industrial Applications
Thermal overload relays continuously monitor motor current and disconnect the control circuit when sustained overload conditions occur. This protects motors from overheating, insulation damage and premature failure while improving the reliability and longevity of industrial machinery.
The ABB T16 series is widely specified for motor starters and control panels where dependable overload protection and seamless integration with ABB contactors are essential. Its compact construction makes it suitable for OEM equipment, manufacturing plants and industrial automation systems.
Typical Applications
Motor starters and control panels.
Industrial conveyors.
Pumps and pumping stations.
Fans and ventilation systems.
Compressors.
Packaging and processing machinery.
Machine tools.
OEM industrial automation equipment.
Technical Specifications
Current
4.2 A
Phase
Three Phase
IP Rating
IP20
Series
T16 Thermal Overload Relays
Product code
1SAZ711201R1035
Product type
Thermal overload relay
Current adjustment range
3.1 to 4.2 A
Rated operational current
4.2 A
Trip class
Class 10
Number of poles
3
Auxiliary contacts
1 NO + 1 NC
Rated insulation voltage
690 V AC
Auxiliary circuit voltage
600 V AC/DC
Protection rating
IP20
Reset method
Automatic or manual
Mounting type
Direct mounting / DIN rail
Terminal type
Screw terminals
Dimensions (H × W × D)
approx. 76.7 × 45 × 53.5 mm
Operating temperature
approx. -25 °C to +60 °C
Weight
approx. 0.1 kg
Frequently Asked Questions
What is the ABB T16-4.2 thermal overload relay used for?
It protects three-phase motors against overload conditions and phase failure, helping prevent overheating and unexpected equipment downtime.
What current range does the relay support?
The relay has an adjustable overload setting range of 3.1 to 4.2 A.
Does the relay include auxiliary contacts?
Yes. It features 1 normally open (NO) signal contact and 1 normally closed (NC) trip contact.
Can the reset mode be changed?
Yes. The ABB T16-4.2 supports both automatic and manual reset, allowing it to suit different industrial control applications.
How is the relay installed?
The relay mounts directly onto compatible ABB mini and block contactors, providing a compact and efficient motor starter solution.
Trusted by Industrial Professionals Worldwide
ABB thermal overload relays are trusted by panel builders, OEMs and maintenance engineers worldwide for dependable motor protection, long service life and seamless integration into industrial motor control systems.
Current
4.2 A
Phase
Three Phase
IP Rating
IP20
Series
T16 Thermal Overload Relays
Product code
1SAZ711201R1035
Product type
Thermal overload relay
Current adjustment range
3.1 to 4.2 A
Rated operational current
4.2 A
Trip class
Class 10
Number of poles
3
Auxiliary contacts
1 NO + 1 NC
Rated insulation voltage
690 V AC
Auxiliary circuit voltage
600 V AC/DC
Protection rating
IP20
Reset method
Automatic or manual
Mounting type
Direct mounting / DIN rail
Terminal type
Screw terminals
Dimensions (H × W × D)
approx. 76.7 × 45 × 53.5 mm
Operating temperature
approx. -25 °C to +60 °C
Weight
approx. 0.1 kg
No documents available for this product.
Delivery
We offer fast UK delivery on all stocked items. Orders placed before 3pm Monday to Friday are eligible for next-day delivery.
Standard delivery: 2–3 working days
Next-day delivery: available on in-stock items when ordered before 3pm
Express options available — contact us for details
Returns
If you need to return an item, please contact our sales team within 30 days of receipt. Items must be returned unused in their original packaging.
Our service agreements are built to support long term procurement relationships. By working closely with engineering teams and procurement departments, we help streamline purchasing processes while ensuring consistent access to critical components and sourcing support when it matters most.
Priority sourcing and supply support
Flexible payment terms for qualifying organisations
Support for engineering, maintenance, and operations
500 +
Stock lines ready to ship
1,000 +
Same day dispatches
3500 +
Customers supported
28
Trusted Manfacturers
● frequently asked questions
Common questions about our products and support
At Led Controls Ltd we help engineers source the right automation and control gear with confidence. below are quick answers to what we are asked most often.
What product ranges do you supply
We supply all leading manfacturers in our industry. we offer next day delivery on most poplour products.
Can you help specify the correct part?
Your content goes here. Edit or remove this text inline or in the module Content settings. You can also style every aspect of this content in the module Design settings and even apply custom CSS to this text in the module Advanced settings.
Do you have stock for urgent orders?
Your content goes here. Edit or remove this text inline or in the module Content settings. You can also style every aspect of this content in the module Design settings and even apply custom CSS to this text in the module Advanced settings.
What are your delivery times and costs?
Your content goes here. Edit or remove this text inline or in the module Content settings. You can also style every aspect of this content in the module Design settings and even apply custom CSS to this text in the module Advanced settings.
What about warranties, returns and faulty items?
Your content goes here. Edit or remove this text inline or in the module Content settings. You can also style every aspect of this content in the module Design settings and even apply custom CSS to this text in the module Advanced settings.
LED Controls is a specialist distributor of factory automation and industrial controls, supplying OEMs, machine builders, panel builders and end users throughout the UK and worldwide. As a trusted UK distributor for many of the world’s leading automation manufacturers, we provide industrial control products, technical expertise and bespoke automation solutions backed by outstanding customer service.
2025 has been a big year for LED Controls, and our blog has expanded accordingly. We've covered a wide range of topics across industrial control and factory automation this year. From core technology explainers and new product releases to panel building best practice...
2025 has been a big year for LED Controls, and our blog has expanded accordingly. We've covered a wide range of topics across industrial control and factory automation this year. From core technology explainers and new product releases to panel building best practice...