ABB DA502-XC:S500, Digital Analog I/O Module

ABB DA502-XC:S500, Digital Analog I/O Module

ABB DA502-XC is an S500-XC mixed digital and analogue I/O expansion module with 16 24 V DC transistor outputs, eight configurable digital I/O channels, four analogue inputs, two analogue outputs and integrated fast counter functionality for industrial automation in extreme ambient conditions.

SKU: DA502-XCAlt SKU: DA502-XCMPN: 1SAP450800R0001
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Why Choose the ABB DA502-XC Digital/Analogue I/O Module?

The ABB DA502-XC is a versatile digital and analogue input/output expansion module designed for ABB AC500-XC and S500-XC industrial automation systems. It combines high-density transistor outputs, configurable digital I/O and analogue signal processing within a single module, making it well suited to mixed-signal machine and process control applications.

The DA502-XC provides 16 digital transistor outputs at 24 V DC, eight configurable 24 V DC digital input/output channels, four analogue inputs and two analogue outputs. The digital outputs and configurable output channels support loads up to 0.5 A per channel, while the analogue section supports voltage, current and RTD measurement together with voltage and current output signals.

As the XC version of the DA502, the module is designed for operation under extreme ambient conditions while retaining the flexible mixed-I/O functionality of the standard model. Integrated fast counter functionality, module-wise galvanic isolation and modular S500-XC construction make it a practical solution for demanding industrial automation installations.

Key Advantages

  • Combines digital outputs, configurable digital I/O and analogue I/O within one compact S500-XC module.
  • XC construction for operation in extreme ambient conditions.
  • 16 transistor outputs at 24 V DC provide high-density actuator control.
  • 8 configurable 24 V DC digital input/output channels provide additional system flexibility.
  • Digital outputs support loads up to 0.5 A per channel.
  • 4 analogue inputs support voltage, current and RTD measurement.
  • 2 analogue outputs support industrial voltage and current control signals.
  • Integrated fast counter functionality supports high-speed machine signals.

Key Features

  • ABB AC500-XC / S500-XC mixed digital and analogue I/O module.
  • 16 digital transistor outputs at 24 V DC, maximum 0.5 A per channel.
  • 8 configurable digital inputs/outputs at 24 V DC, maximum 0.5 A per output channel.
  • 4 configurable analogue inputs for voltage, current and RTD signals.
  • 2 configurable analogue outputs for voltage and current signals.
  • 12-bit analogue resolution including sign.
  • Integrated fast counter using selected configurable digital channels.
  • Dedicated digital output can be used by specific fast-counter operating modes.
  • Module-wise galvanic isolation for reliable industrial signal interfacing.
  • LED indication provides convenient I/O and diagnostic status information.
  • External 24 V DC process supply for digital output loads.
  • DIN rail installation through an ABB S500 terminal unit.

Flexible Mixed-Signal Output Control for Industrial Automation

The ABB DA502-XC combines a substantial number of digital actuator outputs with configurable digital channels and analogue signal interfaces. This allows solenoid valves, relays, contactors and other 24 V DC loads to be controlled alongside analogue transmitters, RTD sensors and analogue-controlled equipment without requiring separate modules for every signal type.

Its integrated fast counter adds high-speed signal processing using selected configurable digital channels, with dedicated counter operating modes capable of controlling either DC18 or DO0. Combined with the XC environmental design and modular S500 architecture, this makes the DA502-XC suitable for compact automation systems that require both flexible signal handling and dependable operation in demanding environments.

Typical Applications

  • Mixed digital and analogue industrial I/O systems.
  • ABB AC500-XC PLC expansion installations.
  • Machine and factory automation.
  • Solenoid valve and relay control systems.
  • Process measurement and analogue control.
  • Temperature monitoring using RTD sensors.
  • Conveyor and material handling equipment.
  • Packaging and production machinery.
  • Fast counting and pulse acquisition applications.
  • Industrial installations exposed to extreme ambient conditions.

Technical Specifications

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Signal Type / Function Analogue, Digital
Product Series ABB AC500-XC
Device Type CPU / Controller
Coil / Supply Voltage 20.4–28.8 V DC
Digital Outputs 16
Analogue I/O 4 AI / 2 AO
Output Type Transistor
Manufacturer ABB
Series AC500-XC / S500-XC
Model DA502-XC
Order code 1SAP450800R0001
Product type Digital/analogue input/output expansion module
Digital outputs 16 × 24 V DC transistor outputs
Maximum digital output current 0.5 A per channel
Configurable digital I/O 8 × 24 V DC
Maximum configurable digital output current 0.5 A per channel
Analogue inputs 4 configurable channels
Analogue input functions Voltage, current and RTD measurement
Analogue outputs 2 configurable channels
Analogue output functions Voltage and current
Analogue resolution 12 bits including sign
Fast counter Integrated
Fast counter channel A DC16
Fast counter channel B DC17
Fast counter output DC18 in modes 1 and 2; DO0 in modes 101 and 102
Nominal process supply voltage 24 V DC
Galvanic isolation Module-wise
Internal communication ABB S500 I/O bus
Mounting type DIN rail via terminal unit
Environmental version XC for use in extreme ambient conditions
HS Code 85389091
Country of Manufacture Germany

Frequently Asked Questions

What is the ABB DA502-XC used for?

The ABB DA502-XC is used as a mixed digital and analogue I/O expansion module for ABB AC500-XC and S500-XC automation systems, providing digital actuator outputs, configurable digital I/O and analogue interfaces within one module.

How many digital outputs does the DA502-XC provide?

The DA502-XC provides 16 dedicated 24 V DC transistor outputs rated up to 0.5 A per channel, together with eight configurable digital input/output channels that can also operate as 24 V DC outputs.

What analogue signals does the ABB DA502-XC support?

The module provides four analogue inputs for voltage, current and RTD measurement and two analogue outputs for voltage and current control signals, with 12-bit resolution including sign.

Does the DA502-XC include a fast counter?

Yes. The DA502-XC includes an integrated fast counter using configurable digital channels DC16 and DC17 as counter inputs, with DC18 or DO0 available as the counter-controlled output depending on the selected operating mode.

What is the difference between the DA502-XC and DA502?

The DA502-XC is the XC version intended for extreme ambient conditions, while retaining the core DA502 configuration of 16 digital outputs, eight configurable digital I/O channels, four analogue inputs, two analogue outputs and integrated fast counter functionality.

Trusted ABB Mixed I/O for Demanding Applications

ABB AC500-XC and S500-XC automation components provide modular industrial control for demanding environments, with the DA502-XC combining high-density 24 V DC digital outputs, configurable digital I/O, analogue measurement, analogue control and fast counter functionality in a flexible mixed-signal expansion module.

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