Why Choose the ABB TF140DU-90 Thermal Overload Relay?
The ABB TF140DU-90 Thermal Overload Relay (1SAZ431201R1001) is a heavy-duty electromechanical motor protection relay designed to provide reliable overload and phase failure protection for larger three-phase motors in demanding industrial applications. As part of the proven ABB TF140DU thermal overload relay series, it is engineered for direct mounting onto compatible ABB contactors, making it an ideal solution for industrial motor starters, machinery and control panels.
Designed to maximise motor reliability while reducing costly downtime, the TF140DU-90 features temperature compensation, phase loss sensitivity and a Trip Class 10 characteristic for dependable overload protection. Integrated auxiliary contacts, manual or automatic reset selection and a clear trip indication simplify commissioning and maintenance in demanding industrial environments.
With an adjustable current setting range of 66 to 90 A, the TF140DU-90 is ideal for protecting larger industrial motors used in pumps, compressors, conveyors, fans and heavy manufacturing equipment. Its robust construction ensures dependable performance in continuous industrial operation.
Key Advantages
Reliable thermal overload and phase failure protection for three-phase motors.
66 to 90 A adjustable current range for flexible motor protection.
Trip Class 10 overload protection.
Integrated 1 NO and 1 NC auxiliary contacts.
Selectable manual or automatic reset.
Temperature compensated for improved protection accuracy.
Visual trip indication and TEST/STOP functions.
Designed for industrial motor starter assemblies.
Key Features
ABB TF140DU thermal overload relay series.
66 to 90 A adjustable overload setting.
Trip Class 10.
Protection against overload and phase failure.
Integrated 1 normally open and 1 normally closed auxiliary contact.
Manual or automatic reset selection.
Temperature compensated operation.
TEST and STOP functions.
Three-pole motor protection.
Heavy-duty industrial construction.
Reliable Motor Protection for Industrial Applications
Thermal overload relays continuously monitor motor current and disconnect the motor whenever prolonged overload conditions or phase failure occur. This protects valuable equipment from overheating, extends motor service life and helps reduce unexpected downtime in industrial installations.
The ABB TF140DU series is trusted by OEMs, panel builders and maintenance engineers for dependable motor protection, straightforward installation and long-term reliability in demanding industrial applications.
Typical Applications
Industrial motor starters.
Heavy-duty conveyor systems.
Pumps and water treatment equipment.
Compressors.
Industrial fans and ventilation systems.
Manufacturing and process machinery.
OEM machinery.
Industrial control panels.
Technical Specifications
Current
90 A
Phase
Three Phase
IP Rating
IP20
Series
TF140DU Thermal Overload Relays
Product code
1SAZ431201R1001
Product type
Thermal overload relay
Current adjustment range
66 to 90 A
Rated operational current
90 A
Trip class
Class 10A
Number of poles
3P
Auxiliary contacts
1 NO + 1 NC
Rated insulation voltage
690 V AC
Rated operational voltage
Main circuit 690 V AC / 440 V DC
Rated impulse withstand voltage
Auxiliary circuit 6 kV, main circuit 8 kV
Protection rating
Housing IP20, terminals IP10
Reset method
Automatic or manual
Mounting type
Direct attachment to contactor
Suitable contactors
ABB AF116, AF140
Terminal type
Screw terminals
Dimensions (H × W × D)
approx. 140 × 89 × 126 mm
Weight
approx. 0.82 kg
Operating temperature
approx. -25 °C to +55 °C
Standards
IEC/EN 60947-1, IEC/EN 60947-4-1, UL 60947-4-1
Frequently Asked Questions
What is the ABB TF140DU-90 used for?
The TF140DU-90 protects three-phase motors against overload conditions and phase failure in industrial motor control applications.
What current range does this overload relay support?
The relay provides an adjustable overload current setting from 66 to 90 A.
Can the relay be manually reset?
Yes. The TF140DU-90 supports both manual and automatic reset to suit different installation requirements.
What protection does the relay provide?
It provides reliable thermal overload and phase failure protection for three-phase industrial motors.
Where is the TF140DU-90 typically installed?
It is typically installed as part of industrial motor starter assemblies and electrical control panels protecting larger AC motors.
Trusted by Industrial Control Professionals
ABB TF140DU thermal overload relays are trusted worldwide by machine builders, electrical contractors and maintenance engineers for reliable motor protection, long service life and dependable operation in demanding industrial environments.
Current
90 A
Phase
Three Phase
IP Rating
IP20
Series
TF140DU Thermal Overload Relays
Product code
1SAZ431201R1001
Product type
Thermal overload relay
Current adjustment range
66 to 90 A
Rated operational current
90 A
Trip class
Class 10A
Number of poles
3P
Auxiliary contacts
1 NO + 1 NC
Rated insulation voltage
690 V AC
Rated operational voltage
Main circuit 690 V AC / 440 V DC
Rated impulse withstand voltage
Auxiliary circuit 6 kV, main circuit 8 kV
Protection rating
Housing IP20, terminals IP10
Reset method
Automatic or manual
Mounting type
Direct attachment to contactor
Suitable contactors
ABB AF116, AF140
Terminal type
Screw terminals
Dimensions (H × W × D)
approx. 140 × 89 × 126 mm
Weight
approx. 0.82 kg
Operating temperature
approx. -25 °C to +55 °C
Standards
IEC/EN 60947-1, IEC/EN 60947-4-1, UL 60947-4-1
No documents available for this product.
Delivery
We offer fast UK delivery on all stocked items. Orders placed before 3pm Monday to Friday are eligible for next-day delivery.
Standard delivery: 2–3 working days
Next-day delivery: available on in-stock items when ordered before 3pm
Express options available — contact us for details
Returns
If you need to return an item, please contact our sales team within 30 days of receipt. Items must be returned unused in their original packaging.
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LED Controls is a specialist distributor of factory automation and industrial controls, supplying OEMs, machine builders, panel builders and end users throughout the UK and worldwide. As a trusted UK distributor for many of the world’s leading automation manufacturers, we provide industrial control products, technical expertise and bespoke automation solutions backed by outstanding customer service.
2025 has been a big year for LED Controls, and our blog has expanded accordingly. We've covered a wide range of topics across industrial control and factory automation this year. From core technology explainers and new product releases to panel building best practice...
2025 has been a big year for LED Controls, and our blog has expanded accordingly. We've covered a wide range of topics across industrial control and factory automation this year. From core technology explainers and new product releases to panel building best practice...