ABB OT160E04YP 160A 4 pole manual by-pass switch with IP65 pistol handle, handle extension, shaft and bolt set for industrial power distribution and maintenance by-pass applications.
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The ABB OT160E04YP is a robust 160 A manual by-pass switch designed for industrial power distribution, control panel and load by-pass applications. As part of ABB's proven OT manual switch range, it enables safe manual transfer and isolation while allowing equipment maintenance without interrupting the main power supply.
This 4-pole by-pass switch is supplied with a black plastic IP65 I-0-II pistol type handle, handle extension, shaft and bolt set for cable connection. The snap-on handle extension provides smooth manual operation and can be removed when padlocking the standard handle. The handle is padlockable in the 0-position and includes door interlocking in the I and II positions.
With a rated operational current of 160 A, the OT160E04YP is suitable for demanding industrial installations, switchboards and generator systems. Its compact base-mounted design and high electrical ratings make it an excellent solution for reliable low-voltage power switching.
Key Advantages
Reliable 160 A manual by-pass switch.
4-pole configuration for three-phase and neutral switching.
Supplied with IP65 pistol handle, handle extension, shaft and bolt set.
Handle padlockable in the 0-position.
Door interlock in the I and II positions and when padlocked.
Ideal for load by-pass, maintenance isolation and industrial power distribution.
Key Features
ABB OT manual by-pass switch.
160 A rated operational current.
4-pole switching configuration.
I-0-II operation.
Black plastic IP65 pistol handle with snap-on extension.
Base-mounted, front-operated design.
Screw terminal connections.
Shaft and bolt set supplied.
Reliable Manual By-Pass Switching
The ABB OT160E04YP allows equipment to be isolated for maintenance while maintaining power to the load through an alternative path. This makes it particularly suitable for critical industrial processes where downtime must be minimised.
Its durable construction, secure operating mechanism and ABB engineering quality make it suitable for demanding industrial environments including manufacturing plants, utilities and commercial electrical infrastructure.
Typical Applications
Industrial load by-pass systems.
Generator installations.
Electrical switchboards.
Motor control centres.
Power distribution systems.
Critical maintenance isolation applications.
Technical Specifications
Current
160 A
Phase
Three Phase
Manufacturer
ABB
Series
OT Manual By-Pass Switches
Model
OT160E04YP
Product type
Manual by-pass switch
Product ID
1SCA123556R1001
EAN
6417019543406
Rated operational current
160 A
Number of poles
4 pole
Transition type
Open
Operation
I-0-II
Rated insulation voltage
1000 V
Rated impulse withstand voltage
12 kV
Rated operational power AC-23A
90 kW at 400 V, 110 kW at 500 V, 160 kW at 690 V
Mounting type
Base mounting
Operating mode
Front operated
Terminal type
Screw terminals
Protection rating
Front IP20
Dimensions (H × W × D)
150 × 229 × 236 mm
Weight
Approx. 7.5 kg
HS Code
85365080
Country of Manufacture
Finland
Frequently Asked Questions
What is the ABB OT160E04YP used for?
The OT160E04YP is a manual by-pass switch designed to maintain power to the load while allowing equipment to be isolated for servicing.
What current rating does the switch have?
The ABB OT160E04YP has a rated operational current of 160 A.
How many poles does this switch have?
The OT160E04YP is a 4-pole switch suitable for switching three phases and neutral.
Is a handle supplied?
Yes. The switch includes a black plastic IP65 pistol handle, removable handle extension, shaft and bolt set.
Can the handle be padlocked?
Yes. The standard handle can be padlocked in the 0-position after removing the handle extension.
Trusted by Electrical Engineers Worldwide
ABB OT manual by-pass switches are trusted by panel builders, OEMs and electrical contractors for dependable load switching, safe maintenance isolation and long service life.
Current
160 A
Phase
Three Phase
Manufacturer
ABB
Series
OT Manual By-Pass Switches
Model
OT160E04YP
Product type
Manual by-pass switch
Product ID
1SCA123556R1001
EAN
6417019543406
Rated operational current
160 A
Number of poles
4 pole
Transition type
Open
Operation
I-0-II
Rated insulation voltage
1000 V
Rated impulse withstand voltage
12 kV
Rated operational power AC-23A
90 kW at 400 V, 110 kW at 500 V, 160 kW at 690 V
Mounting type
Base mounting
Operating mode
Front operated
Terminal type
Screw terminals
Protection rating
Front IP20
Dimensions (H × W × D)
150 × 229 × 236 mm
Weight
Approx. 7.5 kg
HS Code
85365080
Country of Manufacture
Finland
No documents available for this product.
Delivery
We offer fast UK delivery on all stocked items. Orders placed before 3pm Monday to Friday are eligible for next-day delivery.
Standard delivery: 2–3 working days
Next-day delivery: available on in-stock items when ordered before 3pm
Express options available — contact us for details
Returns
If you need to return an item, please contact our sales team within 30 days of receipt. Items must be returned unused in their original packaging.
Our service agreements are built to support long term procurement relationships. By working closely with engineering teams and procurement departments, we help streamline purchasing processes while ensuring consistent access to critical components and sourcing support when it matters most.
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Customers supported
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LED Controls is a specialist distributor of factory automation and industrial controls, supplying OEMs, machine builders, panel builders and end users throughout the UK and worldwide. As a trusted UK distributor for many of the world’s leading automation manufacturers, we provide industrial control products, technical expertise and bespoke automation solutions backed by outstanding customer service.
2025 has been a big year for LED Controls, and our blog has expanded accordingly. We've covered a wide range of topics across industrial control and factory automation this year. From core technology explainers and new product releases to panel building best practice...
2025 has been a big year for LED Controls, and our blog has expanded accordingly. We've covered a wide range of topics across industrial control and factory automation this year. From core technology explainers and new product releases to panel building best practice...